Energy, Exergy, and Drying Kinetics Assessment of a Solar-Assisted Heat Pump Dryer for Sustainable Agricultural Product Processing

Authors

  • F Qudratullah Universitas Mathla’ul Anwar Banten, Indonesia
  • ES Efendi Universitas Mathla’ul Anwar Banten, Indonesia
  • MA Hakim Universitas Mathla’ul Anwar Banten, Indonesia
  • E Heriyana Universitas Mathla’ul Anwar Banten, Indonesia
  • S Sukmara Universitas Mathla’ul Anwar Banten, Indonesia

DOI:

https://doi.org/10.56904/imejour.v2i1.204

Abstract

Drying is an important agricultural post-harvest operation which requires high energy input and produces inconsistent agricultural products quality by conventional methods. Alternatively, solar assisted heat pump drying can be provided which is more efficient by utilizing both renewable solar heat and heat pump dehumidification and heat recovery. In this study, an integrated drying kinetics, energy analysis and exergy evaluation framework are developed to evaluate the performance of solar-assisted heat pump dryer. The framework describes mathematically derived indicators to describe moisture reduction behavior, drying rate, energy consumption, coefficient of performance, specific moisture extraction rate, drying efficiency, and exergy efficiency. Illustrative results demonstrate that the system continuously reduces the moisture content while increasing the energy utilization in comparison to conventional hot-air drying, where the COP and the SMER are important transients measuring energy delivery for useful purposes and the ability to remove moisture, respectively. Exergy analysis also pinpoints the main exergy-irreversibility sources in the drying chamber and heat-transfer components. The study is overall an integrated mechanical-engineering approach that connects drying behavior, heat transfer, energy consumption and exergy losses for designing and optimizing sustainable and energy efficient dryers for agricultural and food processing applications.

References

[1] A. El-Sabbagh, L. Steuernagel, G. Ziegmann, D. Meiners, and O. Toepfer, “Processing parameters and characterisation of flax fibre reinforced engineering plastic composites with flame retardant fillers,” Compos. B Eng., 2022, doi: 10.1016/j.compositesb.2022.109920.

[2] Z. Yao, L. Zhang, Q. Zhang, and H. Chen, “Performance, energy and exergy analysis of solar-assisted heat pump drying system with heat recovery: A comprehensive experimental study,” Renew. Energy, vol. 247, p. 122703, 2025, doi: 10.1016/j.renene.2025.122703.

[3] E. L. Rulazi, J. Marwa, B. Kichonge, and T. T. Kivevele, “Techno-economic analysis of a solar-assisted heat pump dryer for drying agricultural products,” Food Sci. Nutr., vol. 12, pp. 952–970, 2024, doi: 10.1002/fsn3.3810.

[4] A. B. T. Loemba, B. Kichonge, J. R. Selemani, and T. Kivevele, “Thermal performance and technoeconomic analysis of solar-assisted heat pump dryer integrated with energy storage materials for drying Cavendish banana (Musa acuminata),” J. Food Process. Preserv., vol. 2024, p. 7496826, 2024, doi: 10.1155/2024/7496826.

[5] A. Singh, J. Sarkar, and R. R. Sahoo, “Experimental energy, exergy, economic and exergoeconomic analyses of batch-type solar-assisted heat pump dryer,” Renew. Energy, vol. 156, pp. 1107–1116, 2020, doi: 10.1016/j.renene.2020.04.100.

[6] Y. Qiu, M. Li, R. H. E. Hassanien, Q. Wang, X. Luo, and Q. Yu, “Performance and operation mode analysis of a heat recovery and thermal storage solar-assisted heat pump drying system,” Solar Energy, vol. 137, pp. 225–235, 2016, doi: 10.1016/j.solener.2016.08.012.

[7] C. Zhang, X. Ye, X. Wu, and X. Yang, “Analysis of drying characteristic, effective moisture diffusivity and energy, exergy and environment performance indicators during thin layer drying of tea in a convective-hot air dryer,” Front. Sustain. Food Syst., vol. 8, p. 1371696, 2024, doi: 10.3389/fsufs.2024.1371696.

[8] A. Singh, J. Sarkar, and R. R. Sahoo, “Experimental performance analysis of novel indirect-expansion solar-infrared assisted heat pump dryer for agricultural products,” Solar Energy, vol. 206, pp. 907–917, 2020, doi: 10.1016/j.solener.2020.06.065.

[9] P. M. R. Correia, A. C. Correia, and M. J. R. Correia, “Effective moisture diffusivity prediction in two Portuguese fruit cultivars using drying kinetics data,” Heliyon, vol. 9, no. 7, p. e17682, 2023, doi: 10.1016/j.heliyon.2023.e17682.

[10] M. Yahya, H. Fahmi, R. Hasibuan, and A. Fudholi, “Comparison of solar dryer and solar-assisted heat pump dryer for cassava,” Solar Energy, vol. 136, pp. 606–613, 2016, doi: 10.1016/j.solener.2016.07.049.

[11] Y. Yang, J. Li, and L. Ma, “Drying kinetics of a single biomass particle using Fick’s second law of diffusion,” Processes, vol. 11, no. 4, p. 984, 2023, doi: 10.3390/pr11040984.

[12] A. Arulkumar, K. Kannan, and D. Sugumar, “Drying kinetics, effective moisture diffusivity, and activation energy of osmotic pretreated hot-air-dried paneer cubes,” J. Food Process. Preserv., vol. 2023, p. 7685192, 2023, doi: 10.1155/2023/7685192.

[13] H. S. El-Mesery, H. Mao, and A. E. F. Abomohra, “Mathematical modeling of thin-layer drying kinetics and moisture diffusivity study of apple slices using infrared conveyor-belt dryer,” J. Food Sci., vol. 89, no. 2, pp. 987–1001, 2024, doi: 10.1111/1750-3841.16967.

[14] D. K. Rabha, P. Muthukumar, and C. Somayaji, “Energy and exergy analysis of forced and natural convection indirect solar dryers: Estimation of exergy inflow, outflow, losses, exergy efficiencies and sustainability indicators,” J. Clean. Prod., vol. 258, p. 120768, 2020, doi: 10.1016/j.jclepro.2020.120768.

[15] P. Kaur, S. Kumar, and A. Singh, “Performance evaluation of greenhouse solar dryer: Energy-exergy analysis, CFD simulation and eco-environmental assessment,” Renew. Energy, vol. 238, p. 121949, 2024, doi: 10.1016/j.renene.2024.121949.

[16] A. Hasanpour, M. Jafarian, M. Mahmoudi, and M. Saemian, “Energy and exergy analysis of a hybrid dryer with air/water solar collectors,” Energy, vol. 320, p. 135623, 2025, doi: 10.1016/j.energy.2025.135623.

[17] M. I. Maulana, A. H. Tambunan, and K. B. Seminar, “Exergy efficiency and sustainability indicators of forced convection mixed mode solar dryer system for drying process,” Renew. Energy, vol. 237, p. 121487, 2024, doi: 10.1016/j.renene.2024.121487.

[18] G. Suresh, V. Mahajan, and A. Kumar, “Mathematical modelling of golden apple drying and performance evaluation of solar drying systems using energy and exergy approach,” Sci. Rep., vol. 15, p. 7872, 2024, doi: 10.1038/s41598-025-92133-2.

[19] F. Yuan and C. Tang, “Design of new heat pump dryer system: A case study in drying characteristics of kitchen waste,” Frontiers in Science and Engineering, vol. 4, no. 6, pp. 121–134, 2024, doi: 10.54691/vmbyhq44.

[20] E. A. Aghdam, I. Farkas, and P. Böröcz, “Exergy analysis of a convective heat pump dryer integrated with a membrane energy recovery ventilator,” Entropy, vol. 27, no. 2, p. 197, 2025, doi: 10.3390/e27020197.

[21] A. Mahmud and G. Jin, “Experimental analysis of a heat pump dryer with an external desiccant wheel dryer,” Processes, vol. 9, no. 7, p. 1216, 2021, doi: 10.3390/pr9071216.

[22] R. Naveenkumar, S. Iniyan, and R. Goic, “Evaluation of heat pump dryers from the perspective of energy efficiency and operational robustness,” Appl. Therm. Eng., vol. 213, p. 118734, 2022, doi: 10.1016/j.applthermaleng.2022.118734.

[23] S. Suherman, M. Djaeni, A. C. Kumoro, R. E. Prabowo, and D. Wulandari, “Advancements and 4E + Q performance analyses in solar drying for maize kernels preservation: A comprehensive review,” J. Food Process Eng., vol. 47, no. 6, p. e14659, 2024, doi: 10.1111/jfpe.14659.

[24] M. H. R. Bhuiyan, R. Saidur, M. A. Amalina, M. Mostafa Karim, and M. R. Islam, “Assessment of an energy efficient closed loop heat pump dryer for high moisture contents materials: An experimental investigation and AI based modelling,” Energy, vol. 233, p. 121159, 2021, doi: 10.1016/j.energy.2021.121159.

[25] A. B. T. Loemba, B. Kichonge, J. R. Selemani, and T. Kivevele, “Enhancing solar drying systems through integrated thermal energy storage and solar-assisted heat pump technologies: A pathway to sustainable food processing,” Renewable and Sustainable Energy Reviews, vol. 209, p. 115107, 2025, doi: 10.1016/j.rser.2025.115107.

[26] D. Roy, A. Bose, and S. Shrivastava, “A comprehensive review on solar dryers for perishable agro-products: Aspects of technological advancements, techno-economic performance, and environmental impacts,” Compr. Rev. Food Sci. Food Saf., vol. 24, no. 3, p. e70186, 2025, doi: 10.1111/1541-4337.70186.

[27] A. Jha and P. P. Tripathy, “Performance evaluation and finite element modeling of heat, mass, and fluid flow inside a hybrid solar dryer during drying of paddy grains,” Frontiers in Food Science and Technology, vol. 4, p. 1411956, 2024, doi: 10.3389/frfst.2024.1411956.

[28] A. Saddodin and A. Nourmohamadi-Moghadami, “Mathematical modeling of solar drying and energy-exergy analysis for date fruits,” Sustainability, vol. 16, no. 8, p. 3506, 2024, doi: 10.3390/su16083506.

[29] M. Aktaş, A. Khanlari, A. Amini, and S. Şevik, “Performance analysis of heat pump and infrared-heat pump drying of grated carrot using energy-exergy methodology,” Energy Convers. Manag., vol. 132, pp. 327–338, 2017, doi: 10.1016/j.enconman.2016.11.027.

[30] Z. Erbay and F. Icier, “A review of thin layer drying of foods: Theory, modeling, and experimental results,” Crit. Rev. Food Sci. Nutr., vol. 50, no. 5, pp. 441–464, 2010, doi: 10.1080/10408390802437063.

[31] M. C. Ndukwu, P. J. Etim, and S. I. Manuwa, “Progressive review of solar drying studies of agricultural products with exergoeconomics and econo-market participation aspect,” Int. J. Energy Res., vol. 44, no. 12, pp. 9412–9440, 2020, doi: 10.1002/er.5510.

Downloads

Published

27-05-2024

How to Cite

Qudratullah, F., Efendi, I. S., Hakim, M. A., Heriyana, E., & Sukmara, S. (2024). Energy, Exergy, and Drying Kinetics Assessment of a Solar-Assisted Heat Pump Dryer for Sustainable Agricultural Product Processing. Integrated Mechanical Engineering Journal, 2(1), 69–81. https://doi.org/10.56904/imejour.v2i1.204
Views
  • Abstract 9
  • PDF (English) 4
Universitas Global Jakarta